Compressed Gas Leak Detection

Images with dollar costs

Standard follow-up from an on-site leak detection survey includes a detailed report. Reports include location details, type of gas, distance, leak size (LPM), severity, leak cost (annualized), energy (Kh), and more. Each leak is documented in photos with the Swagelok Field Advisor's observations and notes on root cause.

Example

In the example shown here, we found compressed air leaking at a regulator. By addressing a leaking diaphragm in the regulator, the customer will save $4,642 each year. Elsewhere we found a leak on an air line hose. By resolving that issue, the customer will save $2,503 annually.

Track net savings

In total, we found $37,722 per year worth of leaks on this visit. Repairs require allocating some man-hours and purchasing some parts. The information they need to net substantial savings is now in their hands.

Example

Only compressed air—a seemingly free resource—is leaking in the examples shown, not bottled gasses. Still, running air compressors more than necessary wastes energy. Technicians will likely do more maintenance as a result, which adds labour costs. And unnecessary wear and tear on compressors — high-value assets which may run $150,000+ a piece — carries risk.

Field Advisors deliver insight

We discuss the findings with you and deliver a report packed with detail, empowering you to address the root cause of leaks. Sometimes we can even share observations or tips on things that are outside the scope of a leak detection survey. 

Examples

• If we learned that rotating equipment keeps acting up, we may touch on common issues with mechanical seals
• If we suspect a problem with analytical instrumentation, we may touch on common issues with sampling systems
• If the survey turned up incorrectly installed components, we may suggest team training to reduce such errors